2017 / Other Products Designs / Industrial Machines / Professional

Magna Continuous Casting Induction Furnace

• Company
  Universal Designovation Lab LLP, India
• Lead Designer
  Bhavin R.Dabhi, Bhagvanji M.Sonagra, Chinmay Yagnik
• Design Team
  Sujit Prasad, Rahul Gohil, Neha Srivastava
• Client
  magnalenz
• Project Link
  view

The unique world first design of the new
generation horizontal continuous casting
machine, where controlled flow of molten
metal directly from the bottom of the core
less medium frequency Induction Melting
Furnace, taking shape and solidifies in
partly heated and partly water cooled
graphite die attached horizontally with
the furnace, and pulled by the withdrawal
system.

This unique concept of melting and holding
in an induction furnace and controlled
pulling of molten metal from the bottom
part of the furnace is advantageous in
many aspects. It is more benefited over
presently available any of horizontal
continuous casting machine. At the same
time it is safer in operation, easy
in product handling and highly productive.

Variety of alloys can be cast in small
batches, with faster start-up, uniform
metal in composition and in chemistry,
fast furnace lining preparation, balanced
phasing, high energy efficiency, compact
layout, low metal losses are benefits of
induction Furnace Based Horizontal
Continuous Casting Technology. Multiple
die can be used and Die Changing is very
easy and fast. Recurring Consumption of
graphite crucible, due to oxidation is
absent in this system, which reduces the
inventory cost and process cost at a
large.

Bio
Universal Designovation Lab.(UDLAB) is a multiple award-winning and a strategic product design and development firm. UDLAB specializes in custom product design, machine design, medical product design, industrial machine design, agriculture product, food processing, lab equipment and design research. We deliver our promises. We take responsibility for every part of the assignment we are tasked. UDLAB brings together international award-winning industrial designers, researchers, strategists and engineers to help achieve business product innovations. UDLAB exists to make lives easier and happier.

Other prizes
2022, Three Silver New York Product Design Award, USA:One Bag, CarryFly Travel Backpack and Front Fold: All in one productivity system. 2021, Two Silver New York Product Design Award, USA: MagOrg and Achiever Planner. 2021, India Design Mark - SS 3D Cut Baluster(Butterfly Design): 2021, India Design Mark - SS Pyramid Baluster: Furniture Equipment. 2020, TOP 100 Design Intelligence Award (DIA), Nature of Form for Designer Book got in placed DIA TOP 100. 2017, Finalist in CII Industrial Innovation Awards. 2017, India's Best Industrial Design Studio, India - UDLAB has been evaluated for its professional work, design practices to create Brand India, Design Impact in India and Abroad. 2017, Honorable Mention, International Design Awards, USA - Magna Continuous Casting Induction Furnace 2017, Gold Winner, International Design Awards, USA -Mitticool Clay Refrigerator, Design for Society, 2017, INDIA SME 100 AWARDS 2017 - UDLAB in Top 100 SME's of INDIA by India SME Forum 2017, European Product Design Award - Magna Continuous Casting Induction Furnace, Silver Prize Winner in Industrial Machines. 2017, European Product Design Award - Vertex Mammography, Gold Prize Winner in Medical/ Life Science. 2017, India Design Mark - Humidity Chamber Equipment 2017, India Design Mark - Compression Testing Industrial Equipment 2016, Silver A' Design Award Winner for Scientific Instruments, Medical Devices and Research Equipment Design 2016, Winner, Bronze A' Design Award Winner for Digital and Electronic Devices Design 2016, Winner, A' Design Award Winner for Prosumer Products, Tools, and Machinery Design 2016, Winner, India Design Mark - Industrial Equipment 2016, Winner, India Design Mark - Medical Product Design 2016, Winner, iF Design Award, Germany 2014, Winner, Medical Design, CII Design Excellence Awards, India 2014, Winner, Household Devices Design, I Design Award, India 2014, Five I Design Award Winner, Medical Devices, Capital Goods, Prosumer Products and Tools, India.